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How to bypass the PDF maximum size?

PDF default units

PDF documents have a maximum dimension, defined in the specification: 14400x14400 units

In the default user space, one unit is 1/72 of an inch.

So, the default maximum file length is: 200 inches x 200 inches (14400/72) or, around 5 meters x 5 meters

To sum up, with 1 unit = 1/72 inches:

  units inches meters
PDF max dimension 14400x14400 200x200 5x5

 

PDF 1.6 user-space units

However, this limit can be bypassed if the application creating the PDF supports user-space units, defined in PDF 1.6 onward.

The maximum size is still defined as 14400 units, but the application can define the user unit.

The user-space unit can be defined as 1/30 of an inch (instead of 1/72), so the maximum size of the generated document will be larger.

Example

With 1 unit = 1/30 inches:

  units inches meters
PDF max dimension 14400x14400 480x480 12x12

 

Support of user-space units

From Caldera

Caldera software is compatible with user-space units:

  • PrimeCenter generates automatically PDF files with the correct user-space units.
  • CalderaRIP can process any custom user-space units PDF files.

 

Third-Parties

  • With callas pdfToolbox, you can retrieve in the XML report the box sizes and "effective" sizes that indicate the real size taking into account the user-space units. 

Apps not supporting user-space units:

  • Adobe Creative Suite

 

Workaround for other editors

Full vector PDF

You can still work with a common trick design in a lower dimension (like 1/2, 1/4, or even 1/10) of the real dimension and use the RIP software scaling feature to rescale to the correct dimension.

This is a perfect workaround for a full vector PDF. It can be a problem when working with raster data inside the PDF.

 

Raster PDF

To be totally complete, you can play with raster file formats limits (at your own risk) as the printed result with low-resolution files can be disappointing and  the perceived quality depends on the distance of viewing:

  • JPEG is limited to 65 535 × 65 535 pixels, so:
    • for a resolution of 300 dpi, you can reach around 218 inches (around 5,54 meters),
    • for a resolution of 72 dpi, you can reach around 900 inches (around 23 meters).
  • BigTIFF can support 64bits offsets so not really a human-limited dimension, but even if supported by CalderaRIP, it is generally not used as a design export format.
  • ...

 

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